BLACK CIRCLE PRODUCT CATALOGUE EN by Viviana Tejcová

PRODUCT CATALOGUE

CONTENT PORTFOLIO

SPECIALIZATION & MATERIALS

TECHNOLOGY

CUSTOMIZATION

BRAY S - SMART LINE

BRAY L - CORE LINE

BRAY L+ - CORE LINE

BRAY M - COMPACT LINE

BRAY T - DYNAMIC LINE

BRAY X - POWER LINE

SUCCESFULLY DELIVERED

OUR EXPERIENCE

DELIVERY PROCESS

CONTACTS

DISCOVER BRAY BRAY CNC Machining Centres® are developed and manufactured by BLACK CIRCLE, a company with a strong heritage and an active direction in research and development. Our company was established in 1995, as a producer of machines mostly for the woodworking industry. In the last decades BLACK CIRCLE (formerly known as SAHOS and TOOL TRADE) has developed into one of the major European producers of CNC machining centres with a wide array of applications. Our emphasis is placed on the satisfaction of our customers. We strive to provide comprehensive care not only in manufacturing outstanding machining centres, but also reliable and complex services for the entire duration of the machine‘s service life. We never stop improving. Our cooperation with the best suppliers of equipment, tools and software, as well as our own R&D and service team enables us to maximally beneﬁt from the most up to date technology. We have established partnerships with leading universities, skilled technical consultants, and most importantly with our customers.

BRAY CNC Machining Centres® is a well-established and highly regarded brand that offers the right technical and economical solution at the highest level of precision. The entire offered portfolio of our machining centres is clearly and comprehensively marked and offers a wide-ranging selection of products. Our current portfolio consists of BRAY S – Smart Line, BRAY L – Core Line, BRAY L+ - Core Line, BRAY M – Compact Line, BRAY T – Dynamic Line and BRAY X – Power Line. Our machining centres are designed for versatile application that covers a large variety of needs - from the smallest workpieces to complex-shaped parts exceeding tens of meters in length. In addition to the basic type series and options, the machines are modiﬁed to meet the speciﬁc needs of end customers. BRAY CNC Machining Centres® can be used in the production of moulds, models, prototypes and other products in many industries and areas of operations - namely in the automotive, aerospace, shipbuilding and rolling stock (locomotives, wagons and other rail based vehicles) industries and are suitable for machining of aluminium alloys, composites, plastics, honeycombs and other modern materials.

2005

DEVELOPMENT AND PRODUCTION OF OUR FIRST 5-AXIS CNC MACHINING CENTRE.

2008

LAUNCH OF THE SAHOS DYNAMIC LINE, 5-AXIS PORTAL MACHINING CENTRES.

2008

EXPANSION OF THE HYBRID TECHNOLOGY PORTFOLIO TO OTHER TYPES OF PROGRESSIVE MATERIAL MACHINING – SUCH AS PITCHING HEAD, OSCILLATING KNIFE OR FSW.

2015

LAUNCH OF THE CURRENT VERSION OF THE BRAY L (CORE LINE), VERSATILE, ADAPTABLE, 5-AXIS MACHINING CENTRE WITH TWO DRIVEN X-AXIS GANTRIES.

2019

DEVELOPMENT OF OUR NEWEST BRAY CNC MACHINING CENTRE® - BRAY T (DYNAMIC LINE), A HIGHLY EFFICIENT, MODERN CENTRE THAT USES MANY PROGRESSIVE NEW TECHNOLOGIES.

PORTFOLIO OVERVIEW

BRAY HERITAGE

SH 1400 NC VULKAN

SH 2000 CNC PROGRESS

SH 1800 CNC GALAXY

FC 4000 CNC FASTER

FC 2800 CNC SPRINT

BRAY S

FC 3800 CNC MACH

FC 2500 SPRINT TURBO

FC 4000 DYNAMIC V.1

FC 1900 SPRINT

FC 4000 DYNAMIC V.2

FC 4000 DYNAMIC V.3

BRAY L

FC 3900 CNC POWER

BRAY M

BRAY X

BRAY T

SPECIALIZATION BRAY CNC Machining Centres® provides solutions for higher machining accuracy, higher production efﬁciency by automation, better chip disposal, maintainability and setup performance. With various cutting-edge solutions, the BRAY CNC Machining Centres® demonstrates its capabilities to full extent and achieves a higher level of machining.

AUTOMOTIVE

AEROSPACE

SHIPBUILDING

BRAY CNC Machining Centres® offers the best and universal solutions for your shop ﬂoor in many different market segments. The extensive modularity and adaptability of our machines enables extensive suitability for a wide range of industries and for the speciﬁc needs of every customer.

ROLLING STOCK

FOUNDRY

OTHERS

MATERIALS BRAY CNC Machining Centres® offer the best and universal solutions for milling of aluminium (large and small proﬁles, monoblocks, moulds, tools, control jigs, windows/door frames), composites – carbon (prototypes, serial production), plastics, honeycombs, extruded polystyrene (EPP), polystyrene, synthetic wood (wood plastics composite), woodworking, for castings and many more.

ALUMINIUM

COMPOSITES

PLASTICS

Each of our BRAY CNC Machining CentresÂŽ can be used for machining of the materials depicted. To ensure uttermost utilization of our machining centres that guarantees optimal productivity and results, each machine should be primarily used for the machining of the following materials.

CLAY

WOOD

POLYSTYRENE

TECHNOLOGY BLACK CIRCLE is a forward-thinking company where we put emphasis on staying on the forefront of the industry. Cooperation with the best suppliers of equipment, tools, software and our own research and development enables us to maximally benefit from the latest, up to date technology. We have established partnerships with leading universities, institutes, skilled technical consultants and most importantly, you, our customers. We prioritize long-term success by incorporating proven industry practices and leverage our decades of engineering, development and research experience to deliver a better product to our clients that guarantees gains in productivity and profitability. Our dedication to technological development has been recognized by a number of prominent companies in cutting-edge industries that use our machines and by the range of fields of application in which our BRAY CNC Machining Centres® are currently active. We strive to provide our customers with comprehensive services that ensure not only a world-class product, but also a worry-free operation of our BRAY CNC Machining Centres® through-out their entire service life.

TWO ZONE MACHINING The working space, based on the customer request, can be divided into two independent working zones. The aim is to increase the efďŹ ciency of the machining process, reduce unproductive times of the machining centre operation and to enable process automation. All while maintaining adequate work safety.

CUSTOMIZATION To guarantee versatility and adaptability, in addition to the basic configuration and options, every machine can be modified to meet the specific needs of our customers. Through a complex analysis of the requirements of our customers, we are able to provide made-to-measure solutions that are individualized for any type of operation and ensure a high level of customer satisfaction without compromising on quality and efficiency. We strive to provide our customers with highly personalized approach. Our team will work with you on a step by step basis, ensuring a high understanding of the impact of all the possible modifications, options and additional equipment on the performance of the selected BRAY CNC Machining Centre®. Building on our years of experience and with the feedback provided by our current customers in mind, we are able to skillfully advise on the best possible configuration for many different types of applications. For the most demanding and highly unique operations, we are able to work together with our customers and develop custom made solutions. From concept to a finished, fully functional component to be used with our BRAY CNC Machining Centres®.

ROBOTIC TOOL CHANGER Additional tool changer that can be adapted for use with 1 or 2 machines and can hold up to 150 different tools. To minimize handling time, the tool changer is equipped with double gripper. The input of tools by an operator is possible without shutdown of the system. The tool changer comes with custom HMI with user interface and can be equipped with a RFID reader.

Smart, compact 3-axis machining centre designed for surface machining by milling and drilling. Principal use of BRAY S is wherever precise and productive machining of plastics, composite materials, aluminium alloys and similar materials is necessary.

SMART LINE

#COMPACT #RIGID #EFFICIENT 22

Watch the BRAY S machining centre in action. Visit our gallery of reference videos.

EXAMPLES OF USE

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AUTOMOTIVE

SHIPBUILDING

Mata Automotive, use of BRAY S (SMART LINE) for the production of internal and external premium trim components.

Kronstadt, use of BRAY S (SMART LINE) for the manufacturing of marine and industrial equipment.

MODELS

FOUNDRY

SODE LAB, use of BRAY S (SMART LINE) for the production of hydrofoils used in watersport equipment.

TSS, use of BRAY S (SMART LINE) for machining of models from plastics and synthetic wood.

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SIZE OPTIONS X AXIS

MACHINE DESIGNATION BRAY S 19XX BRAY S 25XX

TRAVEL LENGTH 1900 2500

Y AXIS

MACHINE DESIGNATION BRAY S XX00 BRAY S XX00 MAX

TRAVEL LENGTH 1280 1500

Z AXIS

MACHINE DESIGNATION BRAY S XXXX

TRAVEL LENGTH 470*

*Travel lengths in the Z axis can vary depending on the selected milling head and type of working table.

WORKING TABLES PERTINAX Working table with threaded grid Vacuum working table

100 x 100 grid, M8 thread* 50 x 50 grid, M8 thread*

ALUMINIUM Working table with threaded grid Vacuum working table

100 x 100 grid, M8 thread* 50 x 50 grid, M8 thread*

*Steel table with T-slots, the travel lengths in the Z axis will change due to the strength of the table.

VACUUM TABLE OPTIONS Vacuum pump 100 m3 / hour

CONTROL SYSTEM HEIDENHAIN TNC 620 The machine is standardly delivered with the Heidenhain TNC 620 control system, which is specialized in the control of machining centres and provides excellent solution for machine control, comfort and simplicity of operation. Digital drives with EnDAT interface and rotary encoders ensure very precise positioning with minimal positioning error.

PROBES

WORKPIECE PROBE HEIDENHAIN TS460 CP

TOOL PROBE HEIDENHAIN TT160

MEASUREMENT

MOTOR MEASUREMENT EnDat Interface

TOOL CHANGERS ATC TOOL CHANGER FOR 6 PCS - STROKE Y AXIS 1280MM ATC TOOL CHANGER FOR 8 PCS - STROKE Y AXIS 1500MM For optimal results, we recommend the use of appropriate tools manufactured by our partners MAPAL and HUFSCHMIED. With main focus on the manufacturing of milling cutters and drills for polymers, glass ďŹ bre materials and carbon ďŹ bre materials (GFRP and CFRP), HUFSCHMIED is an important partner for the automotive sector, aircraft manufacture, medical engineering, but also tool and mould making and model construction. MAPAL has a comprehensive portfolio of products. As such, individually designed custom tools and high-performance standard products optimally address the requirements for process reliability, precision and cost effectiveness.

MILLING ELECTROSPINDLE SPINDLE ES951 Output 8/9,6 kW (S1/S6) Mk max. 6,4/7,6 Nm (S1/S6) 0-24000 rpm Pneumatic release Air cooling Cone ISO 30 OPTIONS MQL unit for blowing of tools with an oil mist Air blowing of tools - external tool blowing

STANDARD EQUIPMENT Every BRAY S machine comes equipped with a selection of highly useful tools and equipment that ensures proper functionality and reliability in any kind of operation. To further enhance the usability and performance of the BRAY S machining centre, our customers can choose from a wide range of additional equipment that can be ďŹ tted to the machine. HEIDENHAIN TCN 620 WITH MANUAL HANDWHEEL ELECTROSPINDLE ES951 AUTOMATIC TOOL CHANGER ATC6 CENTRAL LUBRICATION PERTINAX WORKING TABLE COVERAGE OF LINEAR GUIDES BY BELLOWS

ADDITIONAL EQUIPMENT COMPLETE COVERING Box with sliding doors with access from the front and the back. FILTRATION UNIT FOR SUCTION FROM THE TOOL ATEX ямБltration unit, control via M function. ADDITIONAL ROTARY AXIS BRAY S can be equipped with an additional rotary B axis. SET OF SPECIALIZED MILLING TOOLS For the use with foundry models.

SPARE PARTS MACHINE PARTS Spindle cartridge Linear bearing - X,Y,Z Ball nuts X,U Ball nuts Y,Z Belt X,U Belt Y Belt Z Plastic tool holder for ATC

TYPE According to speciﬁcation R165121220 R150249065 R150224085 HTD 525-5M-15 HTD 450-5M-15 HTD 450-5M-15 ISO 30

PCS 1 12 2 2 2 1 1 6-8

DELIVERY (WEEKS) 8 4 4 4 1 1 4 2

ELECTRO PARTS Relay Fuse

TYPE RXM4AB2BD 2A

PCS 4 1

DELIVERY (WEEKS) 1 1

Information regarding the current stock level of spare parts for our BRAY CNC Machining Centres® is available per request.

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Watch the BRAY L machining centre in action. Visit our gallery of reference videos.

Core product of our portfolio. BRAY L is a versatile, highly adaptable 5-axis machining centre with two driven x-axis gantries designed for surface machining by milling and drilling. Its modular design, technical parameters, abundant accessories and equipment make for a quickly adaptable machine with a wide range of applications.

CORE LINE

#FLEXIBLE #PRECISE #MODULAR

EXAMPLES OF USE

AEROSPACE

AUTOMOTIVE

GKN Aerospace, use of BRAY L (CORE LINE) for the cutting of glass for the use in cockpits of the F-35 Lightning II and F-22 Raptor ďŹ ghter jets.

C2i, use of BRAY L (CORE LINE) for the cutting of composite parts for the use in car manufacturing.

AUTOMOTIVE

FOUNDRY

Benet Automotive, use of BRAY L (CORE LINE) for the manufacturing of moulds for pressing, foaming, injection and prototype production.

Lavimont, use of BRAY L (CORE LINE) for the production of wooden forms.

OSCILLATING KNIFE The use of an automatic oscillating knife with the possibility of cutting in space is often required in the aerospace industry, where the emphasis is on the accuracy, quality and speed of machining of honeycomb materials and the use of special machining technologies. These are the cases where a simple oscillating knife holder cannot be used to machine the cutter. With the Sinumerik 840DL control system, 5-axis cutting was implemented using oscillating knives mounted in automatically interchangeable heads (manufactured by SONIMAT). The complexity of this solution consists in the combination of three automatically exchangeable oscillating heads with different types and lengths of knives with the possibility of knives cutting in 5 axes. Speciﬁcally, knives with a length of 50 or 80 mm and a cutting disc with a diameter of 63 mm. Since this is not a conventional rotary tool, the cutting edge angle of the oscillating knife must be controlled during machining so that the cutting edge is always perpendicular to the cutting plane. For this reason, a special cycle has been developed together with Siemens. This ensures that the knife is always correctly oriented even when machining in space. Even in the case of oscillating knives, the tool gradually wears out and the blades need to be replaced. After this change, it is necessary to measure the cutting edge angle on the BLUM laser tool probe using a specially developed cycle. A special postprocessor for the CAD/CAM/CME program Siemens NX was developed for this whole solution and is now available for BRAY CNC Machining Centres®. 48

SIZE OPTIONS X AXIS

MACHINE DESIGNATION BRAY L 30XX BRAY L 40XX BRAY L 50XX BRAY L 60XX BRAY L 70XX BRAY L 80XX BRAY L 90XX BRAY L 100XX BRAY L 110XX BRAY L 120XX BRAY L 130XX BRAY L 140XX BRAY L 150XX BRAY L 160XX BRAY L 170XX BRAY L 180XX BRAY L 190XX BRAY L 200XX BRAY L 210XX BRAY L 220XX BRAY L 230XX

TRAVEL LENGTH 3000 4000 5000 6000 7000 8000 9000 10000 11000 12000 13000 14000 15000 16000 17000 18000 19000 20000 21000 22000 23000

X AXIS

MACHINE DESIGNATION BRAY L 240XX BRAY L 250XX BRAY L 260XX BRAY L 270XX BRAY L 280XX BRAY L 290XX BRAY L 300XX

TRAVEL LENGTH 24000 25000 26000 27000 28000 29000 30000

Y AXIS

MACHINE DESIGNATION BRAY L XX15 BRAY L XX22 BRAY L XX27

TRAVEL LENGTH 1500* 2200* 2700**

*Travel lengths in the Y axis can vary depending on the selected tool changer type and its covering. ** Not recommended for machining of aluminium alloys.

Z AXIS

MACHINE DESIGNATION BRAY L XXXX BRAY L XXXX HIGH BRAY L XXXX SUPER HIGH

TRAVEL LENGTH 800* 1060* 1480**

*Travel lengths in the Z axis can vary depending on the selected milling head and type of working table. ** Not recommended for machining of aluminium alloys.

MILLING HEAD HB662 0-24000 rpm Axis A = +/- 110° Axis C = +/- 400° Pneumatic release Ceramic bearings OPTIONS SKF MQL Vario unit for blowing of tools with an oil mist - external Vm3 MQL system unit for blowing of tools with an oil mist - external Air blowing of tools Preparation for the connection of an external hood in 5X variant - removable version Air deionization - external tool blowing (for HB662) Reduction for tools for the use on polystyrene HSKF63, ﬂange including suction tube SPINDLES ES779, HSK 63F, 12kW, Mk max. 12,7/15,3 Nm (S1/S6) ES779, HSK 63A, 12kW, Mk max. 12,7/15,3 Nm (S1/S6) ES789, HSK 63F, 18kW, Mk max. 19,1/20,9 Nm (S1/S6) ES789, HSK 63A, 18kW, Mk max. 19,1/20,9 Nm (S1/S6) OPTIONS Spindle encoder Direct measurement of A and C axis 53

WORKING TABLES PERTINAX Working table with threaded grid Working table with threaded grid HELICOIL Vacuum working table

100 x 100 grid, M10 thread 100 x 100 grid, M10 thread 50 x 50 grid, M8 thread

ALUMINIUM Working table with threaded grid Working table with threaded grid HELICOIL Vacuum working table

100 x 100 grid, M10 thread 100 x 100 grid, M10 thread 50 x 50 grid, M8 thread

STEEL Working table with threaded grid Working table with T-slots

100 x 100 grid, M10 thread T-slot 14H12

*Steel table with T-slots, the travel lengths in the Z axis will change due to the strength of the table.

VACUUM TABLE OPTIONS Vacuum pump 100 m3 / hour Vacuum pump 250 m3 / hour Pneumatically operated reference stops (6 pcs)

SAFETY INSTRUMENTS Optical barriers on the machine monitor the entry of the operator into the working area of the BRAY L - CORE LINE. As part of the safety instruments, the optical barriers, prevent the moving portal from colliding with people during the machining cycle.

CONTROL SYSTEMS HEIDENHAIN TNC 640 The machine is standardly delivered with the Heidenhain TNC 640 control system, which is specialized in the control of machining centres and provides excellent solution for machine control, comfort and simplicity of operation. Digital drives with EnDAT interface and rotary encoders measurement ensure very precise positioning with minimal positioning error. The optimized user interface of the TNC 640 gives you a fast overview with various color coding. Comes equipped with an electornic handwheel in either cable or wireless version.

OPTIONS KinematicsOpt - calibration ball set KKH 250 Dynamic Collision Monitoring - DCM Mobile control panel Master-Slave X - double drive on X axis

SIEMENS 840D SL SIEMENS Sinumerik 840D SL represents an advanced fully digital premium class control system. It is integrated in the powerful drive system Sinamics S120 with robust hardware architecture. This combination makes it possible to perform calculations with accuracy of 80 bit NANOFP, which eliminates rounding errors and ensures high precision of internal calculations of the entire system. Comes equipped with an electornic handwheel in either a cable or wireless version.

OPTIONS Cycle 9960 - calibration ball set KKH 250 Collision avoidance Mobile control panel Master-Slave X - double drive on X axis

PROBES

WORKPIECE PROBE HEIDENHAIN TS460 CP

TOOL PROBE HEIDENHAIN TT160

WORKPIECE PROBE RENISHAW OMP 60

TOOL PROBE RENISHAW TS27R

WORKPIECE PROBE RENISHAW RMP 60

TOOL LASER PROBE BLUM MICROCOMPACT NT A3

MEASUREMENT

DIRECT MEASUREMENT Magnetic - adhesive tape and a head

MOTOR MEASUREMENT EnDat interface

TOOL CHANGERS ROTARY TOOL CHANGER ATC12 FOR 12 PCS OF HSK A/F CONES Maximally 2 pcs for one machine with limited length. ADDITIONAL LINEAR TOOL CHANGER Located at the outermost edge of the working table, for 10 pcs of tools. ADDITIONAL CNC CHANGER For automatic saw blade exchange, up to 540 mm in diameter. COVERING OF THE TOOL CHANGER Covering of the tool changer by an automatic shutter. Restriction in the Y axis of about 170 mm against the calculated working stroke. For optimal results, we recommend the use of appropriate tools manufactured by our partners MAPAL (individually designed custom tools and high-performance standard products) and HUFSCHMIED (manufacturer of milling cutters and drills for the automotive, aerospace and medical sectors).

STANDARD EQUIPMENT Every BRAY L machine comes equipped with a selection of highly useful tools and equipment that ensures proper functionality and reliability in any kind of operation. To further enhance the usability and performance of the BRAY L machining centre, our customers can choose from a wide range of additional equipment that can be ďŹ tted to the machine. HEIDENHAIN TNC 640 CONTROL SYSTEM AUTOMATIC CENTRAL LUBRICATION SYSTEM REMOTE DIAGNOSTICS ENCLOSURE OF THE MACHINE BASIC MAINTENANCE TOOLS

ADDITIONAL EQUIPMENT COVERING OF THE UPPER PART OF THE WORKSPACE Protective bellow for dusty material. FILTRATION UNIT FOR SUCTION FROM THE TOOL Additional HEPA ﬁlter, control via M functions. FILTRATION UNIT FOR SUCTION FROM THE WORKING SPACE Available in ATEX, optional HEPA ﬁlter at outlet with an external option. SET OF SPECIALIZED MILLING TOOLS For the use with foundry models. SET OF SPECIALIZED MILLING TOOLS For the use with composite materials and plastics. PREPARATION FOR SUCTION FROM THE WORKING SPACE Includes all necessary accessories. COMPLETE COVERING The entire machine can be delivered with a complete covering.

SPARE PARTS MACHINE PARTS Spindle cartridge Toothed wheel for counterbalance Bearing for counterbalance Chain for counterbalance of Z axis Ball nut for axes Y,Z Toothed belt, axes Y,Z Carriage BOSCH Plastic tool holder for ATC12 Lubrication felt wheel, M=4 Bearings axis Y,Z

TYPE According to speciﬁcation 110804-10-05 4202 RS 1/2“ x 5/16“-08B-1 R1512 470 14 HTD-500-5M-25 - Silver R165331420 H7501A9301 001.0006591418 7306B.TVP.UO

PNEUMATICS PARTS Filter cartridge MS6-LFR-1/2-D7-E-R-M-AS Filter cartridge MS4-LFR-1/4-D6-C-R-M-AS Filter cartridge MS4-LFR-1/4-B-R-M Filter cartridge MS4-LFR-1/4-A-R-M

MS6-LFP-E / 534500 MS4-LFP-C / 534501 MS4/D-MINI-LFM-B / 162677 MS4/D-MINI-LFM-A / 162674

PCS 1 4 4 10m 2 2 14 12 2 4

DELIVERY (WEEKS) 8 2 2 1 4 1 4 2 2 2

ELECTRO PARTS Auxiliary contactor Auxiliary switch Timer relay Relay Safety interlock switch Push button Proximity switch Contractor Contractor

TYPE CAD50BD LADN31 RE88865105 RXM4AB2BD

PCS According According According According 2 XB4BA21 1 SME-8-K-LED24 2 LC1D09BD According LC1D25BD According

to to to to

specification specification specification specification

to speciﬁcation to speciﬁcation

DELIVERY (WEEKS) 1 1 1 1 1 1 1 1 1

Information regarding the current stock level of spare parts for our BRAY CNC Machining Centres® is available per request.

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Newly developed, enhanced version of our BRAY L machining centre. Major improvements can be seen in its geometry and rigidity â&#x20AC;&#x201C; increased static and dynamic stiffness by 40%, productivity by 30% and reduced vibration during machining process. This variant allows for machining of sizeable proďŹ les (up to 30 metres) of aluminium alloys.

CORE LINE

#UNIQUE #PRECISE #MODULAR 68

Watch the BRAY L+ machining centre in action. Visit our gallery of reference videos.

EXAMPLES OF USE

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CONSTRUCTION

AUTOMOTIVE

Renishaw, use of BRAY L+ (CORE LINE) for the production of crossbars for measuring CMM machines.

Secar Technologies, use of BRAY L+ (CORE LINE) for the machining of aluminium molds.

ROLLING STOCK

Siemens Mobility, use of BRAY L+ (CORE LINE) for the machining of large scale aluminium proďŹ les.

ROLLING STOCK

ALSTOM, use of BRAY L+ (CORE LINE) for the aluminium frame of the front window of high-speed passenger trains.

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INCREASED RIGIDITY The column and crossbeam connection has been extended by 330 mm in the BRAY L+ variant over the speciďŹ cation of the BRAY L machining centre. Due to this reinforcement, the rigidity of the machine portal is increased. The column holder has a newly reinforced ribbing and it is shortened by about 100 mm to reduce bending stress on the parts. Increasing the number of linear guide carriages from 3 to 5 improves the geometric characteristic of the machine. The new design of the carriage (ie. the cross) mainly contributes to the overall increase in stiffness in the Z axis. According to the conclusion of the Czech Technical University in Prague testing laboratory the frequency of the machine has been increased by 43% and the amplitude of dynamic compliance has been decreased by 40% compared to the standard BRAY L machining centre. Both of these statistics are a positive improvement and contribute to a 30% increase in the productivity of the machining centre.

SIZE OPTIONS X AXIS

TRAVEL LENGTH 3000 4000 5000 6000 7000 8000 9000 10000 11000 12000 13000 14000 15000 16000 17000 18000 19000 20000 21000 22000 23000

X AXIS

MACHINE DESIGNATION BRAY L 240XX BRAY L 250XX BRAY L 260XX BRAY L 270XX BRAY L 280XX BRAY L 290XX BRAY L 300XX

TRAVEL LENGTH 24000 25000 26000 27000 28000 29000 30000

Y AXIS

MACHINE DESIGNATION BRAY L XX15 BRAY L XX22 BRAY L XX27 BRAY L XX33

TRAVEL LENGTH 1500* 2200* 2700** 3300**

*Travel lengths in the Y axis can vary depending on the selected tool changer type and its covering. ** Not recommended for machining of aluminium alloys.

Z AXIS

MACHINE DESIGNATION BRAY L XXXX BRAY L XXXX HIGH BRAY L XXXX SUPER HIGH

TRAVEL LENGTH 800* 1060* 1480**

*Travel lengths in the Z axis can vary depending on the selected milling head and type of working table. ** Not recommended for machining of aluminium alloys.

WORKING TABLES PERTINAX Working table with threaded grid Working table with threaded grid HELICOIL Vacuum working table

100 x 100 grid, M10 thread 100 x 100 grid, M10 thread 50 x 50 grid, M8 thread

ALUMINIUM Working table with threaded grid Working table with threaded grid HELICOIL Vacuum working table

100 x 100 grid, M10 thread 100 x 100 grid, M10 thread 50 x 50 grid, M8 thread

STEEL Working table with threaded grid Working table with T-slots

100 x 100 grid, M10 thread T-slot 14H12

*Steel table with T-slots, the travel lengths in the Z axis will change due to the strength of the table.

VACUUM TABLE OPTIONS Vacuum pump 100 m3 / hour Vacuum pump 250 m3 / hour Pneumatically operated reference stops (6 pcs) SLIDING BEAMS Manual sliding beams with T-slots* Manual sliding beams with T-slots with vacuum connection* Automatic sliding beams** *The travel lengths in the Z axis will change due to the strength of the table. **The travel lengths in the Y and Z axis will change due to the width and strength of the sliding beam. 78

SAFETY INSTRUMENTS Optical barriers on the machine monitor the entry of the operator into the working area of the BRAY L+ - CORE LINE. As part of the safety instruments, the optical barriers, prevent the moving portal from colliding with people during the machining cycle.

CONTROL SYSTEMS HEIDENHAIN TNC 640 The machine is standardly delivered with the Heidenhain TNC 640 control system, which is specialized in the control of machining centres and provides excellent solution for machine control, comfort and simplicity of operation. Digital drives with EnDAT interface and rotary encoder measurement ensure very precise positioning with minimal positioning error. The optimized user interface of the TNC 640 gives you a fast overview with various color coding. Comes equipped with an electornic handwheel in either cable or wireless version.

OPTIONS KinematicsOpt - calibration ball set KKH 250 Dynamic Collision Monitoring - DCM Mobile control panel Master - Slave X - double drive on X axis

OPTIONS Cycle 9960 - calibration ball set KKH 250 Collision avoidance Mobile control panel Master - Slave X - double drive on X axis

PROBES

WORKPIECE PROBE HEIDENHAIN TS460 CP

TOOL PROBE HEIDENHAIN TT160

WORKPIECE PROBE RENISHAW OMP 60

TOOL PROBE RENISHAW TS27R

WORKPIECE PROBE RENISHAW RMP 60

TOOL LASER PROBE BLUM MICROCOMPACT NT A3

MEASUREMENT

DIRECT MEASUREMENT Magnetic - rail integration

MOTOR MEASUREMENT EnDat Interface

MILLING HEADS HB675 + SPINDLE ES789 Output 15/18 kW (S1/S6) Mk max. 19,1/20,9 Nm (S1/S6) 0-24000 rpm Axis A = +/- 120째 Axis C = +/- 245째 Cone HSK F/A63 Pneumatic release Direct measurement (A axis and C axis) Pneumatic brakes Spindle encoder for thread cutting HB678 + SPINDLE ES798 Output 22/25 kW (S1/S6) Mk max. 28/32 Nm (S1/S6) 0-20000 rpm Axis A = +/- 120째 Axis C = +/- 245째 Cone HSK A63 Pneumatic release Direct measurement (A axis and C axis) Pneumatic brakes Spindle encoder for thread cutting 86

OPTIONS SKF MQL Vario unit for blowing of tools with an oil mist - external Vm3 MQL Vario system unit for blowing of tools with an oil mist - external Air blowing of tools Preparation of the machine for the connection of an external hood in 5-axis variant Air deionization - external Reduction of tool for polystyrene HSK F63

STANDARD EQUIPMENT Every BRAY L+ machine comes equipped with a selection of highly useful tools and equipment that ensures proper functionality and reliability in any kind of operation. To further enhance the usability and performance of the BRAY L+ machining centre, our customers can choose from a wide range of additional equipment that can be ďŹ tted to the machine. HEIDENHAIN TNC 640 CONTROL SYSTEM GANTRY DRIVE OF AXIS X AUTOMATIC CENTRAL LUBRICATION SYSTEM REMOTE DIAGNOSTICS ENCLOSURE OF THE MACHINE BASIC MAINTENANCE TOOLS

ADDITIONAL EQUIPMENT COVERING OF THE UPPER PART OF THE WORKSPACE Protective bellow for dusty materials. COVERING OF THE UPPER PART OF THE WORKSPACE Protective rolling roof for aluminium alloys. PREPARATION FOR SUCTION FROM THE WORKING SPACE Includes all necessary accessories. COMPLETE COVERING The entire machine can be delivered with a complete covering. FILTRATION UNIT FOR SUCTION FROM THE TOOL Additional HEPA ﬁlter, control via M functions. FILTRATION UNIT FOR SUCTION FROM THE WORKING SPACE Available in ATEX, optional HEPA ﬁlter at outlet with an external option. SUCTION OF THE MIST EMULSION Suction unit including all necessary accessories, control via M function.

CHIP CONVEYOR ALONGSIDE THE WORKING TABLE Chip conveyor placed alongside the working table. ADDITIONAL AXIS Additional CNC controlled rotary axis B. SET OF SPECIALIZED MILLING TOOLS For the use with aluminium. CHIP CONVEYOR Rake design, placed under the machine.

TYPE According to speciﬁcation 110804-10-05 4202 RS 1/2‘‘ x 5/16‘‘-08B-1 R1512 470 14 HTD-500-5M-25 - Silver R165331420 H7501A9301 001.0006591418 7306B.TVP.UO

PNEUMATICS PARTS Filter cartridge MS6-LFR-1/2-D7-E-R-M-AS Filter cartridge MS4-LFR-1/4-D6-C-R-M-AS Filter cartridge MS4-LFR-1/4-B-R-M Filter cartridge MS4-LFR-1/4-A-R-M

MS6-LFP-E / 534500 MS4-LFP-C / 534501 MS4/D-MINI-LFM-B / 162677 MS4/D-MINI-LFM-A / 162674

PCS 1 4 4 10m 2 2 18 12 2 4

DELIVERY (WEEKS) 8 2 2 1 4 1 4 2 2 2

ELECTRO PARTS Auxiliary contactor Auxiliary switch Timer relay Relay Safety interlock switch Push button Proximity switch Contractor Contractor

TYPE CAD50BD LADN31 RE88865105 RXM4AB2BD According to speciﬁcation XB4BA21 SME-8-K-LED24 LC1D09BD LC1D25BD

PCS According According According According 2 1 2 1 1

DELIVERY (WEEKS) to to to to

specification specification specification specification

1 1 1 1 1 1 1 1 1

Information regarding the current stock level of spare parts for our BRAY CNC Machining Centres® is available per request.

Watch the BRAY M machining centre in action. Visit our gallery of reference videos.

BRAY M offers high productivity and precise machining guaranteed by increased rigidity, high acceleration in all axes and overall dynamics of the machining centre. It is designed to work with abrasive materials and high-productivity light alloys. For cutting and machining of dusty materials, you can choose to completely cover the ceiling with a roller shutter system.

COMPACT LINE

#TOUGH #RAPID #AGILE

EXAMPLES OF USE

98 30

AEROSPACE

AUTOMOTIVE

WZL, use of BRAY M (COMPACT LINE) for the machining of aluminium airplane parts.

Indikar, use of BRAY M (COMPACT LINE) for the manufacturing in aluminium models and for the cutting of automotive parts.

AUTOMOTIVE

T-Design, use of (COMPACT LINE) machining of moulds.

BRAY M for the

MODELS

C2i, use of BRAY M (COMPACT LINE) for the use in machining of interior and exterior parts in automotive, aerospace industries.

99 31

COMPACT DESIGN Thanks to its compactness the BRAY M does not need any additional installation area in your plant. All components are sophistically integrated in the structure internals. Fully guarded machine guarantees good safety and protection of operators. The control panel of the machine with the control system is elegantly integrated in the machine enclosure, with optimal view of the working space both during machining and in maintenance and setting operations. The comfort of control is standardly (in case of the Heidenhain control system) completed by the delivered manual wireless hand wheel, which does not restrict the operator movements thanks to absence of supply cable, and a tilting control panel adjustable according to the operator's requirement. The rating and calculation models of the frame were one of the main priorities for optimal design of very rigid welded structure, which is the base of a new generation dynamic CNC machining centre. The frame was optimized for the same rigidity in all directions by means of FEM analysis.

100

101

SIZE OPTIONS X AXIS

MACHINE DESIGNATION BRAY M 30XX BRAY M 40XX

TRAVEL LENGTH 3000* 4000*

Y AXIS

MACHINE DESIGNATION BRAY M XX15 BRAY M XX22

TRAVEL LENGTH 1500* 2200*

Z AXIS

MACHINE DESIGNATION BRAY M XXXX BRAY M XXXX HIGH BRAY M XXXX SHIGH

TRAVEL LENGTH 800* 1200* 1600*

*Travel lengths can vary depending on the selected milling head and type of working table.

102

WORKING TABLES ALUMINIUM Working table with threaded grid Vacuum working table

100 x 100 grid, M10 thread* 50 x 50 grid, M8 thread*

STEEL Working table with threaded grid Working table with T-slots

100 x 100 grid, M10 thread* T-slot 14H12, pitch 125mm*

*For all tables, travel length in the Z axis will change due to the strength of the table.

VACUUM TABLE OPTIONS Vacuum pump 100 m3 / hour Vacuum pump 250 m3 / hour

103

CONTROL SYSTEMS HEIDENHAIN TNC 640 The machine is standardly delivered with the Heidenhain TNC 640 control system, which is specialized in the control of machining centres and provides excellent solution for machine control, comfort and simplicity of operation. Digital drives with EnDAT interface with rotary encoders measurement ensure very precise positioning with minimal positioning error. The optimized user interface of the TNC 640 gives you a fast overview with various color coding. Comes equipped with an electornic handwheel in either cable or wireless version.

OPTIONS KinematicsOpt - calibration ball set KKH 250 Dynamic Collision Monitoring - DCM Master - Slave - double drive on X, Y, Z axis

104

OPTIONS Cycle 9960 - calibration ball set KKH 250 Collision avoidance Master - Slave - double drive on X, Y, Z axis

105

PROBES

WORKPIECE PROBE HEIDENHAIN TS460 CP

106

TOOL PROBE HEIDENHAIN TT160

WORKPIECE PROBE RENISHAW OMP 60

TOOL PROBE RENISHAW TS27R

WORKPIECE PROBE RENISHAW RMP 60

TOOL LASER PROBE BLUM MICROCOMPACT NT A3

107

MEASUREMENT

DIRECT MEASUREMENT Magnetic - rail integration

108

MOTOR MEASUREMENT EnDat Interface

TOOL CHANGERS LINEAR TOOL CHANGER FOR 9 PCS HSK A/F CONES CHAIN TOOL CHANGER FOR 14 PCS During machine operation, the tools are fully protected against contamination. For optimal results, we recommend the use of appropriate tools manufactured by our partners MAPAL and HUFSCHMIED. With main focus on the manufacturing of milling cutters and drills for polymers, glass ďŹ bre materials and carbon ďŹ bre materials (GFRP and CFRP), HUFSCHMIED is an important partner for the automotive sector, aircraft manufacture, medical engineering, but also tool and mould making and model construction. MAPAL has a comprehensive portfolio of products. As such, individually designed custom tools and high-performance standard products optimally address the requirements for process reliability, precision and cost effectiveness.

109

MILLING HEADS HB678 + SPINDLE ES798 Output 22/25 kW (S1/S6) Mk max. 28/32 Nm (S1/S6) 0-20000 rpm Axis A = +/- 120째 Axis C = +/- 245째 Cone HSK A63 Pneumatic release Direct measurement (A axis and C axis) Pneumatic brakes Spindle encoder for thread cutting HB678 + SPINDLE ES510 Output 24/29 kW (S1/S6) Mk max. 38/46 Nm (S1/S6) 0-18000 rpm Axis A = +/- 100째 Axis C = +/- 245째 Cone HSK A63 Hydraulic release Direct measurement (A axis and C axis) Pneumatic brakes Spindle encoder for thread cutting 110

HB778 + SPINDLE ES510 Output 42/55 kW (S1/S6) Mk max. 67/88 Nm (S1/S6) 0-18000 rpm Axis A = +/- 100째 Axis C = +/- 262째 Cone HSK A63 Hydraulic release Direct measurement (A axis and C axis) Hydraulic brakes Spindle encoder for thread cutting HB610 + SPINDLE ES505HT WITH DIRECT DRIVE Output 40/48 kW (S1/S6) Mk max. 48/57,5 Nm (S1/S6) 0-20000 rpm Axis A = +/- 110째 Axis C = +/- 270째 Cone HSK A63 Pneumatic release Direct measurement (A axis and C axis) Hydraulic brakes Spindle encoder for thread cutting 111

MILLING HEADS OPTIONS SKF MQL Vario unit for blowing of tools with an oil mist - external Air blowing of tools OPTIONS APPLICABLE FOR MILLING HEAD HB678 Preparation of the machine for the connection of an external hood in 5-axis variant OPTIONS APPLICABLE FOR MILLING HEADS HB678, HB778, HB610 Cooling by air/mist/liquid through the centre of the tool External liquid tool cooling

112

STANDARD EQUIPMENT Every BRAY M machine comes equipped with a selection of highly useful tools and equipment that ensures proper functionality and reliability in any kind of operation. To further enhance the usability and performance of the BRAY M machining centre, our customers can choose from a wide range of additional equipment that can be ďŹ tted to the machine. GANTRY DRIVE OF Y AXIS COVERAGE OF LINEAR GUIDES BY BELLOWS AUTOMATIC CENTRAL LUBRICATION SYSTEM MACHINE COVERING WITH INTEGRATED SAFETY SWITCHES REMOTE DIAGNOSTICS BASIC MAINTENANCE TOOLS

114

ADDITIONAL EQUIPMENT COVERING OF THE UPPER PART OF THE WORKSPACE Motorised covering of the ceiling with roller shutters, control via M function. FILTRATION UNIT FOR SUCTION FROM THE TOOL ATEX filtration unit, control via M functions. FILTRATION UNIT FOR SUCTION FROM THE WORKING SPACE Available in ATEX, optional HEPA filter at outlet with an external option. SUCTION OF THE MIST EMULSION Suction unit including all necessary accessories, control via M function. CHIP CONVEYOR Rake design, located in front of the working space, with grate covering. SET OF SPECIALIZED MILLING TOOLS For the use with aluminium, or composite materials and plastics. PREPARATION FOR DUST EXTRACTION FROM THE WORKING SPACE Includes all necessary accessories. SET FOR LIQUID TOOL COOLING Chip conveyor, filtration station for the cooling liquid, motorised ceiling covering. 115

SPARE PARTS MACHINE PARTS

DELIVERY (WEEKS)

Cartridge Gearbox A axis Gearbox C axis Gearbox XYZ axis Toothed belt, C axis Toothed belt, A axis Carriage BOSCH 55 Carriage BOSCH 45 Carriage BOSCH 35

TYPE According to specification According to specification According to specification PGPLFN140 - 8/OP2 According to specification According to specification According to specification According to specification According to specification

Tool holder for ATC

HSK F63

Lubricating felt wheel, M=4 Pinion YXUZ

6591429 Atlanta m=4, z=12, d=54, 93 mm

4 4

2 2

PNEUMATICS PARTS Pneumatic valve Pneumatic valve Air ﬁlter Air ﬁlter

GRLA-1/4-QS-8-D CPE18-M1H-3GL-1/4 MS4-LFM-1/4-ARM MS4-LFM-1/4-BRM

4 3 1 1

3 3 2 2

116

PCS 1 1 1 4 1 1 4 3 3 According to speciﬁcation

8 2 2 1 4 1 4 2 2 2

ELECTRO PARTS Auxiliary contactor Auxiliary switch Timer relay Relay Safety interlock switch Push button Proximity switch Contractor Contractor Switching unit Total stop button

TYPE CAD50BD LADN31 RE88865105 RXM4AB2BD According to speciﬁcation XB4BA21 SME-8-K-LED24 LC1D09BD LC1D25BD ZB 101 According to speciﬁcation

PCS According According According According According 1 According According According 1 According

DELIVERY (WEEKS) to to to to to

specification specification specification specification specification

to specification to specification to specification to specification

1 1 1 1 1 1 1 1 1 1 1

Information regarding the current stock level of spare parts for our BRAY CNC Machining Centres® is available per request.

117

High speed 5-axis gantry milling machine based on the latest research and development. With the use of progressive technology in machining honeycomb parts and it use of oscillating knife that allows for cutting in space, BRAY T is ideal for use in aerospace. Exceptional motion dynamics and accuracy ensure suitability for the most demanding operations.

DYNAMIC LINE

#VARIABLE #DYNAMIC #PROGRESSIVE

120

Watch the BRAY T machining centre in action. Visit our gallery of reference videos.

121

EXAMPLES OF USE

122 30

AEROSPACE

Roemheld-Moelle, use of BRAY T (DYNAMIC LINE) for the cutting of polystyrene models.

Progress Arsenyev, use of BRAY T (DYNAMIC LINE) for the machining of honeycomb parts with the use of an ultrasonic knife.

PROTOTYPES

AUTOMOTIVE

Bregenzer Festspiele, use of BRAY T (DYNAMIC LINE) for the development of theatrical scenery in the entertainment industry.

Lucid Motors, use of BRAY T (DYNAMIC LINE) for the manufacturing of modern electric cars.

123 31

MODERN AND INNOVATIVE The machine frame of the BRAY T machine has been designed in tight cooperation with the Czech Technical University (Ä&#x152;VUT). The stiffness of the frame allows outstanding machine movement, not only during the fast travel in axes X, Y and Z(80 m/min), but also during acceleration (5m/s). High values of rapid feedrates increase effectiveness of the machining process. Automatic tool changes and high machine acceleration provides an important impact on the milling itself with reduced time. Both of these parameters signiďŹ cantly increase productivity and decrease costs. High level of reliability and a high quality components substantially reduce machine maintenance costs. High process reliability is ensured by the linear guideways at X, Y, Z axis with effective wipers, which are furthermore protected against dust and by covered bellows. All of the working area is highlighted with modern LED lamps with IP65 certiďŹ cation. A wide range of modern, innovative and, at the same time, simple technical solutions allows to reduce non-planned maintenance activities to the minimum.

124

125

126

127

SIZE OPTIONS X AXIS

128

MACHINE DESIGNATION BRAY T 15XX BRAY T 20XX BRAY T 25XX BRAY T 30XX BRAY T 40XX BRAY T 50XX BRAY T 60XX BRAY T 70XX BRAY T 80XX BRAY T 90XX BRAY T 100XX BRAY T 110XX BRAY T 120XX BRAY T 130XX BRAY T 140XX BRAY T 150XX BRAY T 160XX BRAY T 170XX BRAY T 180XX BRAY T 190XX BRAY T 200XX

TRAVEL LENGTH 1500 2000 2500 3000 4000 5000 6000 7000 8000 9000 10000 11000 12000 13000 14000 15000 16000 17000 18000 19000 20000

Y AXIS

MACHINE DESIGNATION BRAY T XX30 BRAY T XX40 BRAY T XX50

TRAVEL LENGTH 3000 4000 5000**

** Rapid traverse of X axis reduced to 60m/min, acceleration reduced to 3m/s2.

Z AXIS

MACHINE DESIGNATION BRAY T XXXX H08 BRAY T XXXX H12 BRAY T XXXX H16 BRAY T XXXX H21 BRAY T XXXX H23

TRAVEL LENGTH 800* 1200* 1600** 2100** 2300**

*Travel lengths in the Z axis can vary depending on the selected milling head and type of working table. ** Rapid traverse reduced to 60/60/40m/min, acceleration reduced to 3m/s2.

129

WORKING TABLES PERTINAX Working table with threaded grid Vacuum working table

100 x 100 grid, M10 thread 50 x 50 grid, M8 thread

ALUMINIUM Working table with threaded grid Vacuum working table

100 x 100 grid, M10 thread 50 x 50 grid, M8 thread

STEEL Working table with threaded grid Working table with T-slots

100 x 100 grid T-slot 14H12, pitch 125mm

*For all tables, the axis Z travel length will change due to the strength of the working table.

VACUUM TABLE OPTIONS Vacuum pump 100 m3 / hour Vacuum pump 250 m3 / hour OPTIONS Separate outlets (4) for connection of vacuum jigs, connection via STAUBLI quick couplings

130

131

CONTROL SYSTEMS HEIDENHAIN TNC 640 The machine is standardly delivered with the Heidenhain TNC 640 control system, which is specialized in the control of machining centres and provides excellent solution for machine control, comfort and simplicity of operation. Digital drives with EnDAT interface and rotary encoder measurement ensure very precise positioning with minimal positioning error. The optimized user interface of the TNC 640 gives you a fast overview with various color coding. Comes equipped with an electornic handwheel in either cable or wireless version.

OPTIONS KinematicsOpt - calibration ball set KKH 250 Dynamic Collision Monitoring - DCM Mobile control panel Secondary control panel

132

OPTIONS Cycle 9960 - calibration ball set KKH 250 Collision avoidance Mobile control panel Secondary control panel

133

PROBES

WORKPIECE PROBE HEIDENHAIN TS460 CP

134

TOOL PROBE HEIDENHAIN TT160

WORKPIECE PROBE RENISHAW OMP 60

TOOL PROBE RENISHAW TS27R

WORKPIECE PROBE RENISHAW RMP 60

TOOL LASER PROBE BLUM MICROCOMPACT NT A3

135

MEASUREMENT

DIRECT MEASUREMENT Magnetic - adhesive tape and a head

136

MOTOR MEASUREMENT EnDat Interface

TOOL CHANGERS LINEAR TOOL CHANGER FOR 12 PCS OF HSK A/F CONES TOOL CHANGER FOR ULTRASONIC CUTTING SYSTEM Maximum of 3 positions, fully covered. For optimal results, we recommend the use of appropriate tools manufactured by our partners MAPAL and HUFSCHMIED. With main focus on the manufacturing of milling cutters and drills for polymers, glass ﬁbre materials and carbon ﬁbre materials (GFRP and CFRP), HUFSCHMIED is an important partner for the automotive sector, aircraft manufacture, medical engineering, but also tool and mould making and model construction. MAPAL has a comprehensive portfolio of products. As such, individually designed custom tools and high-performance standard products optimally address the requirements for process reliability, precision and cost effectiveness.

137

MILLING HEADS HB675 + ES789 Output 15/18 kW (S1/S6) Mk max. 19,1/20,9 Nm (S1/S6) 0-24000 rpm Axis A = +/- 120째 Axis C = +/- 245째 Cone HSK F/A63 Pneumatic release Direct measurement (A axis and C axis) Pneumatic brakes Spindle encoder for thread cutting HB678 + SPINDLE ES798 Output 22/25 kW (S1/S6) Mk max. 28/32 Nm (S1/S6) 0-20000 rpm Axis A = +/- 120째 Axis C = +/- 245째 Cone HSK A63 Pneumatic release Direct measurement (A axis and C axis) Pneumatic brakes Spindle encoder for thread cutting 138

HB662 0-24000 rpm Axis A = +/- 110° Axis C = +/- 400° Pneumatic release Ceramic bearings

OPTIONS SKF MQL Vario unit for blowing of tools with an oil mist - external MQL Vario unit for blowing of tools with an oil mist - external Air blowing of tools Air deionization - external Ultrasonic cutting system - automatic tool change (with SINUMERIK system and BLUM probe) PREPARATION FOR SUCTION FROM THE TOOL IN 5X Removable suction pﬂange for the HB662 milling head Telescopic design suitable for HB675 and HB678 milling heads Reduction of HSK F63 and preparation for suction from the tool for polystyrene use in 5X 139

SPINDLES SPINDLE OPTIONS FOR THE HB662 MILLING HEAD ES779, HSK 63F, 12kW, Mk max. 12,7/15,3 Nm (S1/S6) ES779, HSK 63A, 12kW, Mk max. 12,7/15,3 Nm (S1/S6) ES779, HSK 63F, 18kW, Mk max. 19,1/20,9 Nm (S1/S6) ES779, HSK 63A, 18kW, Mk max. 19,1/20,9 Nm (S1/S6)

OPTIONS Spindle encoder Direct measurement of A and C axis

SPINDLE ES779 (3X VARIANT) Output 10/12 kW (S1/S6) Mk max. 12,7/15,3 Nm (S1/S6 0-24000 rpm Pneumatic release Ceramic bearings

OPTIONS Cone HSK F63 Cone HSK A63 Spindle encoder

SPINDLE ES779 (3X VARIANT) Output 15/18 kW (S1/S6) Mk max. 19,1/20,9 Nm (S1/S6 0-24000 rpm Cone HSK F63 Pneumatic release Ceramic bearings

OPTIONS Cone HSK F63 Cone HSK A63 Spindle encoder

SPINDLE FOR MACHINING OF POLYSTYRENE (ONLY FOR THE 3X VARIANT) 6000 rpm Output 4,0 kW 140

141

STANDARD EQUIPMENT Every BRAY T machine comes equipped with a selection of highly useful tools and equipment that ensures proper functionality and reliability in any kind of operation. To further enhance the usability and performance of the BRAY T machining centre, our customers can choose from a wide range of additional equipment that can be ďŹ tted to the machine. HEIDENHAIN TNC 640 CONTROL SYSTEM REMOTE DIAGNOSTICS COVERAGE OF LINEAR GUIDES BY BELLOWS AUTOMATIC CENTRAL LUBRICATION SYSTEM BASIC MAINTENANCE TOOLS

142

ADDITIONAL EQUIPMENT COVERING OF THE UPPER PART OF THE WORKSPACE Motorised covering of the ceiling with roller shutters, control via M function. SECOND MACHINE ENTRANCE Sliding door with electromagnetic lock, identical to the main entrance. FILTRATION UNIT FOR SUCTION FROM THE TOOL ATEX ďŹ ltration unit, control via M functions. FILTRATION UNIT FOR POLYSTYRENE Placed alongside the machining centre. ALTERNATE OPERATION Partition in to two working zones. FULLY AUTOMATIC UNIVERSAL CLAMPING SYSTEM Controlled vaccuum clamps ensure precise automatic height positioning. SET OF SPECIALIZED TOOLS Set of tools for the machining of composite materials and plastics.

143

SPARE PARTS TYPE According to specification According to specification According to specification According to specification According to specification According to specification (KWD-045-FLS-C1-N-1) (KWD-045-FLS-C1-N-1) (KWD-035-FLS-C1-N-1)

Plastic fork

HSK F63

Lubricating felt wheel, M=4 Pinion

6591418 7843912

4 4

1 1

PNEUMATICS PARTS Filter / air treatment Filter / air treatment Filter / air treatment

N171BFB N171BFA N171BDA

1 1 1

2 2 2

144

PCS 1 1 1 3 1 1 4 4 4 According to speciﬁcation

DELIVERY (WEEKS)

MACHINE PARTS Shaft kit Gearbox A axis Gearbox C axis Gearbox XY axis Toothed belt, C axis Toothed belt, A axis Carriage BOSCH X Carriage BOSCH Y Carriage BOSCH Z

8 8 8 4 2 2 4 4 4 2

ELECTRO PARTS Auxiliary contactor Auxiliary switch Timer relay Relay Safety interlock switch Push button Proximity switch Contractor Contractor Switching unit Total stop button

TYPE CAD50BD LADN31 RE88865105 RXM4AB2BD According to speciﬁcation XB4BA21 SME-8-K-LED24 LC1D09BD LC1D25BD ZB 101 According to speciﬁcation

PCS According According According According According 1 According According According 1 According

DELIVERY (WEEKS) to to to to to

specification specification specification specification specification

to specification to specification to specification to specification

1 1 1 1 1 1 1 1 1 1 1

Information regarding the current stock level of spare parts for our BRAY CNC Machining Centres® is available per request.

145

Watch the BRAY X machining centre in action. Visit our gallery of reference videos.

148

Powerful portal centre with a rigid construction in the upper gantry that ensures high dynamics machining accuracy. Due to its size and modularity that allows customization for a large variety of operations, BRAY X is particularly well-established in aerospace, in the construction of rolling stock and in the production of large format models and moulds.

POWER LINE

#UNIQUE #ACCURATE #POWERFUL

149

EXAMPLES OF USE

PROTOTYPES

Sklopan, use of BRAY X (POWER LINE) for the production of aluminium test models for the testing of glass parts.

150 30

ROLLING STOCK

MV Engineering, use of BRAY X (POWER LINE) for the production of aluminium proďŹ les for the use in production of rolling stock.

FOUNDRY

Moravskรก modelรกrna, use of BRAY X (POWER LINE) for machining of wooden foundry forms.

AEROSPACE

HPH Sailplanes, use of BRAY X (POWER LINE) for machining of wooden models of engineless airplanes.

151 31

RIGID STRUCTURE To cover the needs of industries that use a high amount of aluminium alloys and composites in their operations, we have developed a power gantry-type machining centre. Rigid frame of the machineâ&#x20AC;&#x2DC;s top gantry design provides for high dynamics and precision of machining to meet the needs of the aerospace, automotive and other transportation industries. The machine frame is welded to steel beams. The operator enters the completely enclosed working space through doors equipped with a safety lock. Depending on the needs of our customerâ&#x20AC;&#x2DC;s production type, the machining centre can be equipped with hybrid technology - ultrasonic cutting tool, suitable for use with standard or aluminium honeycomb. With acceleration reaching up to 5m/s2, with rigidity, precision and reliability, the BRAY X machining centre is an optimal solution for many different types of operations.

152

153

SIZE OPTIONS X AXIS

154

MACHINE DESIGNATION BRAY X 30XX BRAY X 40XX BRAY X 50XX BRAY X 60XX BRAY X 70XX BRAY X 80XX BRAY X 90XX BRAY X 100XX BRAY X 120XX BRAY X 140XX BRAY X 160XX BRAY X 180XX BRAY X 200XX BRAY X 220XX BRAY X 240XX BRAY X 260XX BRAY X 280XX BRAY X 300XX BRAY X 320XX BRAY X 340XX BRAY X 360XX

TRAVEL LENGTH 3000 4000 5000 6000 7000 8000 9000 10000 12000 14000 16000 18000 20000 22000 24000 26000 28000 30000 32000 34000 36000

X AXIS

MACHINE DESIGNATION BRAY X 380XX BRAY X 400XX BRAY X 420XX BRAY X 440XX BRAY X 460XX BRAY X 480XX BRAY X 500XX

TRAVEL LENGTH 38000 40000 42000 44000 46000 48000 50000

Y AXIS

MACHINE DESIGNATION BRAY X XX20 BRAY X XX30 BRAY X XX40 BRAY X XX50

TRAVEL LENGTH 2000 3000 4000 5000**

** Rapid traverse of axis X reduced to 50 m/min.

Z AXIS

MACHINE DESIGNATION BRAY X XXXX H10 BRAY X XXXX H15 BRAY X XXXX H20 BRAY X XXXX H25

TRAVEL LENGTH 1000* 1500* 2000** 2500**

*Travel lengths in the Z axis can vary depending on the selected milling head and type of working table. ** Rapid traverse of axes reduced to 50/50/25 m/min.

155

WORKING TABLES ALUMINIUM Working table with threaded grid Vacuum working table

100 x 100 grid, M10 thread 50 x 50 grid, M8 thread

STEEL Working table with threaded grid

100 x 100 grid, M10 thread

CAST IRON Working table with T-slots *For all tables, travel length in axis Z will change due to the strength of the table.

VACUUM TABLE OPTIONS Vacuum pump 100 m3 / hour Vacuum pump 250 m3 / hour

156

T-slot 22H8, 250mm

157

CONTROL SYSTEMS HEIDENHAIN TNC 640 The machine is standardly delivered with the Heidenhain TNC 640 control system, which is specialized in the control of machining centres and provides excellent solution for machine control, comfort and simplicity of operation. Digital drives with EnDAT interface and rotary encoder measurement ensure very precise positioning with minimal positioning error. The optimized user interface of the TNC 640 gives you a fast overview with various color coding. Comes equipped with an electornic handwheel in either cable or wireless version.

OPTIONS KinematicsOpt - calibration ball set KKH 250

Dynamic Collision Monitoring - DCM Mobile control panel Master - Slave - double drive on X, Y axis

158

OPTIONS Cycle 9960 - calibration ball set KKH 250 Collision avoidance Mobile control panel Master - Slave - double drive on X, Y axis

159

PROBES

WORKPIECE PROBE HEIDENHAIN TS460 CP

160

TOOL PROBE HEIDENHAIN TT160

WORKPIECE PROBE RENISHAW OMP 60

TOOL PROBE RENISHAW TS27R

WORKPIECE PROBE RENISHAW RMP 60

TOOL LASER PROBE BLUM MICROCOMPACT NT A3

161

MEASUREMENT

DIRECT MEASUREMENT Magnetic - rail integration

162

MOTOR MEASUREMENT EnDat Interface

TOOL CHANGERS ROTARY TOOL CHANGER ATC12 FOR 12 PCS OF HSK A/F CONES STATIC TOOL CHANGER ATC44 FOR 44 PCS OF HSK A/F CONE For optimal results, we recommend the use of appropriate tools manufactured by our partners MAPAL and HUFSCHMIED. With main focus on the manufacturing of milling cutters and drills for polymers, glass ﬁbre materials and carbon ﬁbre materials (GFRP and CFRP), HUFSCHMIED is an important partner for the automotive sector, aircraft manufacture, medical engineering, but also tool and mould making and model construction. MAPAL has a comprehensive portfolio of products. As such, individually designed custom tools and high-performance standard products optimally address the requirements for process reliability, precision and cost effectiveness.

163

MILLING HEADS HB710 + ES789 Output 15/18 kW (S1/S6) Mk max. 19,1/20,9 Nm (S1/S6) 0-24000 rpm Axis A = +/- 110째 Axis C = +/- 400째 Cone HSK F/A63 Pneumatic release Direct measurement (A axis and C axis) Spindle encoder for thread cutting

HB678 + SPINDLE ES510 Output 22/25 kW (S1/S6) Mk max. 28/32 Nm (S1/S6) 0-18000 rpm Axis A = +/- 100째 Axis C = +/- 245째 Cone HSK A63 Hydraulic release Direct measurement (A axis and C axis) Pneumatic brakes Spindle encoder for thread cutting 164

MILLING HEADS OPTIONS SKF MQL Vario unit for blowing of tools with an oil mist Air blowing of tools OPTIONS APPLICABLE FOR MILLING HEADS HB678, HB778, HB610 Cooling by air/mist/liquid through the centre of the tool External liquid tool cooling OPTIONS APPLICABLE FOR MILLING HEAD HB710 Preparation of the machine for the connection of an external hood

167

STANDARD EQUIPMENT Every BRAY X machine comes equipped with a selection of highly useful tools and equipment that ensures proper functionality and reliability in any kind of operation. To further enhance the usability and performance of the BRAY X machining centre, our customers can choose from a wide range of additional equipment that can be ďŹ tted to the machine. HEIDENHAIN TNC 640 CONTROL SYSTEM REMOTE DIAGNOSTICS MOBILE OPERATIONAL PANEL COVERAGE OF LINEAR GUIDES BY BELLOWS AUTOMATIC CENTRAL LUBRICATION SYSTEM BASIC MAINTENANCE TOOLS

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ADDITIONAL EQUIPMENT COVERING OF THE UPPER PART OF THE WORKSPACE Motorised covering of the ceiling with roller shutters, control via M function. FILTRATION UNIT FOR SUCTION FROM THE TOOL ATEX filtration unit, control via M functions. FILTRATION UNIT FOR SUCTION FROM THE WORKING SPACE Available in ATEX, optional HEPA filter at outlet with an external option. SUCTION OF THE MIST EMULSION Suction unit including all necessary accessories, control via M function. BELT CHIP CONVEYOR Rake design, located alongside the working table, grate covering. SET FOR LIQUID TOOL COOLING Chip conveyor, filtration station for the cooling liquid, alteration of the covering. SET OF SPECIALIZED MILLING TOOLS For the use with aluminium.

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SPARE PARTS MACHINE PARTS

DELIVERY (WEEKS)

Shaft kit Gearbox A axis Gearbox C axis Ball nut for axes Z Toothed belt, Z axes Toothed belt, C axis Toothed belt, A axis Gearbox X,Y Carriage BOSCH X Carriage BOSCH Y Carriage BOSCH Z Lubricating felt wheel, M=4 Bearings axis Z

TYPE According to specification According to specification According to specification R1512 590 13 HTD-1040-8M-30 According to specification According to specification PLFN 140-10/OP2 R185352310 R185352310 R185352310 6591529 7306B.TVP.UO

PCS 1 1 1 1 1 1 1 3 4 8 4 3 8

Plastic fork

HSK F63

According to speciﬁcation

Pinnion

07843912

PNEUMATICS PARTS Filter / air treatment Filter / air treatment / spindle Filter unit Regulator

MS4-LFM-1/4-ARM MS4-LFM-1/4-BRM MS4-LFR-1/4-D6-CRM-AS MS4-LFR-1/4-D6-CRM-AS

1 1 1 1

2 2 2 2

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8 8 8 4 2 2 2 4 4 4 4 1 2

ELECTRO PARTS Auxiliary contactor Auxiliary switch Timer relay Relay Safety interlock switch Push button Proximity switch Contractor Contractor Switching unit Total stop button

TYPE CAD50BD LADN31 RE88865105 RXM4AB2BD According to speciﬁcation XB4BA21 SME-8-K-LED24 LC1D09BD LC1D25BD ZB 101 According to speciﬁcation

PCS According According According According According 1 According According According 1 According

DELIVERY (WEEKS) to to to to to

specification specification specification specification specification

to specification to specification to specification to specification

1 1 1 1 1 1 1 1 1 1 1

Information regarding the current stock level of spare parts for our BRAY CNC Machining Centres® is available per request.

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SUCCESSFULLY DELIVERED

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WHERE WE ALREADY ARE Our BRAY CNC Machining CentresÂŽ contribute to the growth of our customers all around the world. Our machining centres have already been delivered to over 30 countries. We operate a global network of carefully selected, reliable partners that ensure ease of communication in any part of the world. An up to date listing of all of our partners can be found on our website.

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COMPACT LINE DYNAMIC LINE

ROEMHELD-MOELLE | BREGENZER FESTSPIELE | PROGRESS ARSENYEV | LUCID MOTORS

DELIVERY PROCESS In order to provide seamless delivery of any new BRAY CNC Machining CentreÂŽ we have established a series of standardized processes and procedures that ensure the conformity of our products with customer requirements and expectations. We apply a reliable project management method that guarantees effective administration of the entire contract. During the entire manufacturing process, input, inter-operational and output internal quality control takes place. To ensure that that our customers are aware of the current manufacturing status, we provide regular updates in the form of technical, photo and video documentation that helps visualize the entire manufacturing process.

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STAGE 1

CUSTOMER REQUEST AND INQUIRY

STAGE 2

SPECIFICATION OF THE MACHINING CUSTOMER REQUIREMENTS

STAGE 3

QUOTATION OF THE BRAY CNC MACHINING CENTRESÂ®

STAGE 4

POSSIBILITY OF REFERENCE MACHINING

STAGE 5

ORDER CONFIRMATION AND PURCHASE AGREEMENT CONCLUSION

STAGE 6

INTERNAL ORDER AND PREPARATION OF TECHNICAL DOCUMENTATION

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CENTRE

PER

STAGE 1-2 Standardized commercial process beginning with customer request/inquiry, Thorough analysis of the needs and requirements of our customers is made to ensure maximal effectivity and optimization of performance for the specific operation. Customized specification of the selected BRAY CNC Machining Centre® follows. STAGE 3 Quotation for the selected BRAY CNC Machining Centre® is issued. STAGE 4-5 At this stage, reference machining demonstration is possible. After an order is confirmed a purchase agreement is concluded. This defines the whole manufacturing process and delivery of the selected BRAY CNC Machining Centre®, to guarantee full customer satisfaction STAGE 6 After a customer places an order for a new BRAY CNC Machining Centre®, an internal order for the production of the machining centre is issued. At this stage, our construction department prepares all the necessary technical documentation, technical drawings and processes the bill of materials needed according to the custom-made specification of the selected machining centre type. Alongside, our procurement department prepares the scheduling of the entire order. 181

STAGE 7

ASSEMBLY OF THE MACHINING CENTRE, ELECTRICAL INSTALLATION

STAGE 8

ACTIVATION OF THE MACHINE, SET UP OF CONTROL SYSTEMS AND QUALITY TESTS

STAGE 9

PRE-ACCEPTANCE CHECK BY THE CUSTOMER

STAGE 10

DISASSEMBLY, PREPARATION TRANSPORTATION

STAGE 11

INSTALLATION AT COMMISSIONING

STAGE 12

TRAINING OF PERSONNEL, FURTHER EDUCATION

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THE

FOR

LOCATION

SHIPMENT,

OPERATION,

STAGE 7-8 At this stage, all necessary parts of the BRAY Machining Centre® are manufactured and assembled, starting with the frame of the machining centre. Alongside mechanical installation of all the necessary components and all electrical installation is fitted to the machine. After the machine is assembled, activation and set up of all functions and control systems follows. We run a series of tests at this stage to ensure quality, reliability and precision, including a demonstration machining of a test product. STAGE 9-10 Pre-acceptance check and final test machining of a selected part(s) is performed. The machining centre is disassembled, prepared for dispatch and shipped to the location of operation of our customer. STAGE 11 Our team works on location to assemble the machine, followed by the commissioning of the machining centre. This process is finished by the handing over and delivery of the finished, fully operational BRAY CNC Machining Centre®. STAGE 12 To ensure correct, effective use of our BRAY CNC Machining Centres® by our customers, we provide personnel training in both operation and basic maintenance. 183

SERVICE The BLACK CIRCLE Service and Technology Team is a balanced combination of engineers and professionals with many years of industry experience. Our team is constantly trained and is skilled to provide competent and reliable customer service worldwide. We use a highly efﬁcient integrated diagnostics system that enables our customers, you, to communicate and solve any needs immediately – remotely and online. The advantage of our 24/7 service support is in the speed and effectivity of the solutions we provide. To ensure global reach, quick resolution of the needs of our customers and the ease of use of our BRAY CNC Machining Centres® we also provide services through a network of trained global partners. Alongside, we also carry out regular training of machine operators, technologists and service technicians to increase efﬁciency, productivity and smooth running of your BRAY CNC Machining Centres®.

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AFTER-DELIVERY CARE The most important part of our work are the relationships we establish with our customers. We strive to build trust and earn your support by providing comprehensive customer care throughout the entire service life of your new BRAY CNC Machining Centre® and beyond. Our highly personalized approach guarantees a deep understanding of our customer‘s individual needs and requirements. This way, we can provide our customers with solutions that work. We aim to develop long term partnerships that ensure mutually beneficial results. Our satisfied customers play the most significant role in our success story. They are the key component of our growth and development. By closely working with and listening to the feedback provided by those that already use a, or multiple, BRAY CNC Machining Centres® we are able to develop our products in a way that responds to the needs and solves problems our customers face in their day-to-day operations.

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CONTACTS WHERE TO BUY

WHERE TO SERVICE

Sales Representatives +420 730 518 050 sales@blackcircle.cz

Service & Technology Representatives +420 777 525 235 service@blackcircle.cz

@black-circle-cnc

@blackcirclecnc

WWW.BLACKCIRCLE.CZ #BLACKCIRCLECNC #BRAYCNCMACHININGCENTRES

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All products, product specifications and all data provided are subject to change without any notice. BLACK CIRCLE s.r.o., its affiliates, agents, employees or any other persons acting on its behalf disclaim any and all liability for any errors, inaccuracies or incompleteness contained in any datasheet or in any other disclosure relating to any product. Statements regarding the suitability of products for certain types of applications are based on typical requirements. Such statements are not binding statements about the suitability of products for a particular application. It is the customer’s responsibility to validate that a particular product with the properties described in the product specification is suitable for use in a particular application. Parameters provided in datasheets or specifications may vary in different applications and performance may vary over time. All pictures, drawings and other visualisations are for illustration purposes only and are not an exact representation of the products. This product catalogue may not represent our complete product portfolio due to additional product launches or product discontinuations. Territorial restrictions for the availability of some products, additional equipment or options may apply. Some of the options and equipment are not suitable to be used jointly and cannot be equipped together. This product catalogue is non-binding and does not constitute an offer to sell. Any information provided in this document is valid as of 01/09/2020.

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